Skytron Blog

From ORs to SPDs, modular walls, doors, and windows are showing up in more critical spaces. Here’s what clinical teams need to know, grounded in AAMI, AORN, and compliance guidelines.
 

What Do We Mean by “Modular”?

In healthcare design, modular refers to prefabricated walls, windows, and doors that are manufactured off-site in controlled conditions, then installed on-site as ready-to-fit components. Unlike traditional construction, modular systems are designed for cleanability, flexibility, and speed—panels can be swapped or reconfigured as needs change without tearing down entire walls. This approach is increasingly used in critical environments like ORs and sterile processing because it meets stringent compliance standards while reducing downtime.

In this edition of The Sky is the Limit, we’re tackling some of the most common misconceptions about modular design in ORs and SPDs. You’ll learn what modular really means, how it supports infection prevention and compliance, and why it’s a flexible, cost-conscious option backed by industry standards.

If you work in the OR or SPD, you are already aware that compliance demands are constantly changing, infection prevention is non-negotiable, and downtime during construction is costly. Modular systems are gaining traction, but plenty of misconceptions linger.
 

Myth 1: Modular systems are only for temporary or “light-duty” spaces

Reality: Modular walls, windows, and doors are being installed in full Class 1 ORs, sterile processing departments, and hybrid ORs right now. They meet the same, or higher, cleanability and performance standards that accrediting bodies expect. Prefabricated panels are designed for flush finishes and sealed seams to maintain sterile conditions. Because modules are built off-site in controlled conditions, the on-site installation is faster and cleaner, helping you return to patient care sooner.
 

Myth 2: Modular walls can’t support infection prevention

Reality: Infection control isn’t an afterthought in modular design; it’s the point. Smooth, non-porous panel surfaces reduce the number of harborage points for bioburden. During renovation or new construction, modular installation supports complete Infection Control Risk Assessment (ICRA) protocols, including dust containment and negative air measures, which are crucial for protecting patients and maintaining the sterility of devices and instrumentation. These approaches align with AAMI ST:79 and AORN guidance on cleanable surfaces and environmental controls in critical spaces.
 

Myth 3: Modular is too expensive and takes too long

Reality: When you look beyond the sticker price, modular can save both time and money. Because modules are prefabricated, construction timelines are compressed. Studies show modular builds can be completed 20–50% faster than conventional projects. A shorter installation time means fewer cancelled cases and less disruption. Over the long term, lifecycle costs decrease because panels can be swapped out individually, rather than tearing down walls when workflows shift.
 

Myth 4: Modular systems are one-size-fits-all

Reality: There’s a misconception that modular means cookie-cutter. In practice, panels can be engineered with integrated medical gas, electrical, data, booms, monitors, and pass-throughs. Finishes can vary based on your infection prevention needs and design goals. For facilities that anticipate adding robotics or new imaging capabilities, modular solutions provide a future-proof infrastructure without the headache of major reconstruction down the line.
 

Why This Matters

For clinical and facilities teams, this isn’t simply about creating a beautiful room; it’s about maintaining safe, efficient care environments with as little disruption as possible.

Modular systems:

• Support compliance (FGI, AAMI, AORN)
• Minimize infection risk with sealed surfaces and ICRA controls
• Cut downtime and future renovation costs
• Adapt to new tech and workflows

Why It Matters for You

Modular walls, windows, and doors aren’t a shortcut. They’re a deliberate design choice backed by evidence, compliance, and practical experience from facilities like yours. If you’ve written modular off as temporary or “too expensive,” it may be time to revisit what the data actually says.

Interested in seeing how modular design could fit into your OR or SPD? Contact Skytron to discuss evidence-backed solutions with our team.

References & Resources
1. Integrating Modular Wall Systems | Schmidt Architecture
2. ASHE/CDC Guidelines for the Built Environment | (PDF)
3. UVA Health ICRA Policy & Procedures | (PDF)
4. AAMI Standards & Guidance | AAMI.org
5. AORN Guidelines for Perioperative Practice | AORN.org
6. Modular Construction Benefits Healthcare | TDIndustries